The complex nature of modern drug substances and the potential interaction between the drug and the packaging material are some of the major challenges developers deal with when working with such products.

We are in a unique position to offer you Pfizer’s experience in the development and commercial manufacture of pre-filled syringes.

With the support of our dedicated experts, we can help your product scale up to commercial and reliably deliver your product to your patients under the highest quality standards for which Pfizer stands for.

Our Offering

  • Scale up and optimization
  • Commercial supply
  • Expertise with small molecule and biologics
  • Packaging
  • Regulatory Affairs services
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At a glance

  • Isolator filling line
  • Pre-filled syringe size: 0.5mL - 5mL
  • Batch sizes from 23,000 to 600,000 units per batch
  • Line speed up to 300 units/minute

Configurations

  • The syringes are ready to fill (RTF)
  • Single-dose pre-filled syringe
  • All nested syringe commodity providers provide the following syringe systems: staked (needle), Luer
  • “Nest” or tub-style configurations

Process Capabilities

  • Isolator Filling
  • Time Pressure Orifice (TPO) Pump
  • Inspection
  • Pre-packaging manual inspection
  • Labeling and Packaging
  • Blister and bulk packaging
  • Serialization
  • In-line check weighs to ensure package completeness
  • Vision System verification for label placement, enclosures and cartons and applied print (e.g., Thermoformer lidstock)
  • Warehouse
  • Partner-dedicated freezer areas to support -20 to -80 degrees Celsius
  • Controlled drug vault
  • Ambient (15-30 degrees Celsius)
  • Cold storage (2-8 degrees Celsius)
Download The PFS Brochure